Shipping Containers: How They Are Made
Everyone relies on shipping containers – they haul goods all around the world. Shipping containers are a reliable way to transport nearly anything. So how are they designed to handle all of this work?
There’s an array of steps involved, and quite a bit of manual labor. Here’s a look at how shipping containers are built.
1. Make Wall Panels
First, huge steel sheets are methodically cut to 8×3 feet rectangles by machines. These rectangular sheets will form the wall panels of containers. The sheets are then sandblasted and primed to remove any contaminants. Next, they are corrugated, giving them the wave-like texture that makes them so distinctive. This both helps increase their strength and makes them easier to stack. Roof panels and floor braces are made separately. Wall panels are then welded together, and square tubing is welded to the tops of wall panels.
2. Assemble Floor Frame
Next, two long I-beams are laid parallel to each other and welded to a number shorter I-beams that go between them perpendicularly. This forms a box-like frame for the floor of the container.
3. Make Shipping Container Doors and Corner Posts
Doors are up next. Corrugated steel is cut to the proper size and welded to steel tubing around its borders; this creates a door. Each container will get two doors. Corner posts are then welded to I-beams, making a door frame. The two doors are then welded to the frame.
4. Assemble the Shipping Containers
With all of the pieces created, it’s then time to construct the container. First, a crane lifts the door and lowers it to the floor frame, where it is installed by welding. Then, a crane lifts and slots in the wall panels, which get welded to the door, floor frame, and back wall frame. Last, the roof panel is lifted to the top of the container and welded on to complete the container’s structure.
5. Paint and Prime
With the structure completed, the next step is to start the finishing touches. Primer is sprayed all around and inside the shipping container to make the container hold paint better, and get a slim layer of extra protection. Then, workers spray paint over the primer once it has dried. Several layers of paint are added in this fashion.
6. Fit Flooring
Keep in mind that at this point, there’s still no floor, just a frame! So, the next step is to install plywood flooring. The flooring is varnished before installation to strengthen it and prevent insects or pests from occupying the wood. Next, six finished plywood panels are fit into each container. Finally, workers drill holes around the borders of the panes and then attach them to the floor frame with steel screws.
7. Add Decals, Identification, Logos
Any company logos or decals can be added to the sides of containers at this point. Workers apply adhesive stickers with the required designs or text. Additionally, containers are given unique identification codes, which are labelled on the outside of the container.
8. Door finishing, Testing and Waterproofing the Shipping Containers
Workers next install locking mechanisms on container doors. They also waterproof the doors by installing seals around door edges. Next, the bottom of the container is sprayed with waterproofing sealant.
After this, workers perform a test to ensure containers are waterproof. Containers are sprayed with water and then rigorously inspected on the interior for any signs of leaks.
Check out this video to see all of the steps in action!
Moon Trailer Leasing offers shipping containers to companies and organizations across Kentucky, Indiana, Ohio and Tennessee. We have containers both for rent and sale. Call 502-776-2199 today for a fast and free quote.